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Hydraulic Cylinder Linear Position Sensor
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Hydraulic Cylinder Linear Position Sensor

Hydraulic Cylinder Linear Position Sensor

HNL80-A Magnetostrictive Displacement Sensor
Built-in cylinder position sensor for hydraulic systems. Measures piston position and velocity simultaneously. Non-contact — no wear. Accuracy: <±0.01% FS. Resolution: up to 0.5μm. Pressure rating: continuous 35MPa / peak 53MPa. Outputs: 4-20mA, SSI, Profibus-DP, CANbus, Profinet.
Easy-swap design — replace electronics without depressurizing the cylinder. For hydraulic cylinders, injection molding machines, metallurgy, and heavy equipment.

Hongnuo (shenyang) General Machinery Co., Ltd. is one of the most reliable manufacturers and suppliers of hydraulic cylinder linear position sensor in China. Welcome to buy high quality hydraulic cylinder linear position sensor at competitive price from our factory. We also accept customized orders.

 

 

Products Description

 

 

Parameter Value
Measuring range 25-2500mm (standard) / up to 7620mm (optional)
Nonlinearity <±0.01% FS
Repeatability <±0.001% FS
Resolution 16-bit A/D, up to 0.5μm
Measurement frequency Up to 3.7kHz
Outputs 4-20mA, 0-10V, SSI, Profibus-DP, CANbus, Profinet
Max pressure 35MPa continuous / 53MPa peak

 

>View all specifications

 

 

 

 

What this is - and what it isn't

 

 

4

This is NOT a tank level sensor.

HNL80-A measures piston position inside a hydraulic cylinder.

It tells the control system exactly where the piston is - and how fast it's moving - in real time.

Tank level sensors measure liquid height.

Submersible sensors measure water depth.

 

This measures actuator position. It's the feedback loop for hydraulic motion control.

If your application involves hydraulic cylinders, stamping presses, injection molding, or heavy moving equipment - this is the sensor you need.

 

 

 

HNL30-A vs HNL80-A – Both magnetostrictive, but which one fits your application?

 

 

Feature HNL30-A Magnetostrictive Level Gauge HNL80-A Magnetostrictive Displacement Sensor
Measurement object Liquid level in tanks and vessels Piston position inside hydraulic cylinders
Mounting Top-mounted on tank (thread or flange) Built into the hydraulic cylinder (threaded)
Media contact Liquid (water, oil, chemicals) Hydraulic oil (measures piston position)
Accuracy ±0.1mm <±0.01% FS (resolution up to 0.5μm)
Measuring range 25-2500mm 25-7620mm
Pressure rating Normal pressure 35MPa continuous / 53MPa peak
Output signals 4-20mA / RS485 4-20mA / SSI / Profibus-DP / CANbus / Profinet
Measurement frequency - Up to 3.7kHz
Special features - Position + velocity output from one sensor
Maintenance Requires depressurization for removal Easy-swap design – replace electronics without depressurizing
Protection IP67 IP67 (standard) / IP68 (custom)
Operating temp -40°C ~ +75°C -40°C ~ +85°C (standard) / -40°C ~ +105°C (high-temp)
Wetted materials SUS304 / SUS316L / PFA 304L stainless steel
Target industries Chemical / Water treatment / Pharma / Storage tanks Hydraulics / Heavy equipment / Metallurgy / Injection molding
Typical user Tank farm operators Hydraulic system designers, equipment manufacturers

 

Quick selection guide:

Need to measure liquid level in a storage tank? → HNL30-A.
Need to measure piston position inside a hydraulic cylinder? → HNL80-A.

 

They share the same core technology. They serve completely different purposes.

 

 

 

Where to use it

 

 

Hydraulic cylinders Piston position feedback for mobile and industrial hydraulics. Non-contact measurement - no wear on the sensor.
Injection molding machines Mold position control. High-speed measurement. Accurately controls clamp, inject, and eject positions.
Metallurgy / steel mills Position feedback on continuous casting machines and rolling mills. Tough environment - sensor is IP67/IP68 rated.
Heavy equipment / mobile machinery Boom position on excavators, cranes, and aerial platforms. 35MPa continuous pressure rating.
Water conservancy / dams Gate and valve position feedback. Long-range up to 7620mm. Stainless steel construction for outdoor installation.

 

 
 

 

 

HNL80-A Magnetostrictive Displacement Sensor

For hydraulic cylinders. For heavy equipment. For precision motion control.

Non-contact, no wear

Position + velocity output

Easy-swap electronics

35MPa continuous / 53MPa peak

SSI, Profibus, CANbus, Profinet

Not a tank level sensor. The right sensor for hydraulic motion feedback.

 

 

Send us your cylinder length, pressure rating, required output, and mounting thread - we'll recommend the right configuration.

 

HNL80-A Magnetostrictive Linear Displacement Sensor Parameters

Specific Parameters

Value / Description

Measurement Principle

The HNL80-A magnetostrictive linear displacement sensor is a core device in hydraulic systems for precise piston position detection. Based on the magnetostrictive effect, it achieves non-contact absolute displacement measurement through an "electric-magnetic-acoustic-electric" signal conversion.
Its working process is as follows: The electronic head emits current pulses to the waveguide wire to generate a circular magnetic field. When this magnetic field encounters the axial magnetic field of the permanent magnet on the piston, it triggers the waveguide wire to generate an ultrasonic torsional wave. The system calculates the precise piston displacement by measuring the time difference between the current pulse emission and the received ultrasonic echo, combined with the ultrasonic wave propagation speed.
This sensor features non-contact operation, wear-free operation, long lifespan, and contamination resistance. It supports micron-level high-precision measurement and absolute position output, is suitable for the pressure-resistant and oil-resistant working environments of hydraulic cylinders, and is widely used in hydraulic systems requiring precise displacement feedback, such as those in engineering machinery and metallurgical equipment.

Measuring Medium

Mineral oil-based hydraulic fluids, synthetic hydraulic fluids, water-glycol/phosphate ester fire-resistant hydraulic fluids, emulsions, and other types of hydraulic working media.

Electronic Warehouse Length

68mm,78mm,48mm (Explosion-proof)

Measurement Range

25~7620mm,50~2500mm (Explosion-proof type)

Mounting Threads

M18x1.5 ,M20x1.5 ,3/4″-16UNF-3A

Magnetic Ring Outer Diameter

OD17.4,OD25.4,OD33,OD63.5

Measuring Rod Diameter

7mm, 8mm ,10mm ,12mm

Material

304L Stainless Steel

Outputs

4~20mA, 0~10V, etc.

Power Supply

24VDC

Protection Level

IP67 (standard model), IP68 (custom model)

Operating Temperature

-40℃-85℃ (standard), -40℃-105℃ (temperature resistant type)

Certificate

CE certified

 

product-1600-1391

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